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We Represent
  • Wollin GmbH, Germany
  • KROWN SA, Spain
  • Iruña Automation, MÉXICO
  • Chem-Trend L.P., USA
  • TotalEnergies
  • Sunalco Alloys Pvt. Ltd.
Spray Portals
The path to the future is set
Spray Portals
Freestanding gantry for vibration-independent assembly

The change in the automotive industry to e-mobility and new players in the market are presenting die casting with new challenges. The new machine generations are much larger than the previous ones.

We have mastered one of these challenges for spraying the large dies: This highly dynamic spraying portal, largest ever built, realizes shortest cycle times. It also improves CO2 emissions in the foundry. Minimizing the consumption of release agent is practically no energy loss by spraying.

The mounted spraying tool consumes per cycle 36 ml of release agent at 480 spray nozzles and sets a new milestone in spraying technology.

 
Highly dynamic 3-axis heavy-duty portal for large die casting machines

For spraying large molds, we have overcome one of the challenges, we have constructed the largest, highly performance spray gantry ever build. It has the shortest cycle times and improves the foundry's CO2 emission by minimizing release agent consumption. There is virtually no energy loss due to spraying.

This spray tool has approximately 480 spray nozzles, consumes 36 ml of release agent per cycle and sets a new milestone in spraying technology.

DCM-Type > 5,000 t
Vertical stroke 3,500 mm
Horizontal stroke 3,300 mm
Portal stroke 8,000 mm
Payload 400 kg
Max speed 3.5 m/s
Acceleration 3.5 m/s²
Rotation axis 270°
Swivel axis 180°
Rotation speed 120°/s
Spray Portals
 
Linear axis telescopic sprayer ESMT8 G
Spray Portals

with doubled horizontal axis

  • Short cycle time
  • Heavy payload
  • Economic solution
up to 9.000t ESMT8 G
Portal stroke --
Horizontal stroke 3.200 (more if needed)
Vertical stroke 3.200 (more if needed)
Spraying tool stroke --
Extension --
Circuits 16
Load capacity 600kg
 
Linear axis telescopic sprayer with traversing unit ESMT8 GM

with doubled horizontal axis

  • Short cycle time
  • Heavy payload
  • Economic solution
  • Horizontal spraying tool traversing axis
up to 9.000t ESMT8 GM
Portal stroke --
Horizontal stroke 3.200
Vertical stroke 3.200
Spraying tool stroke 2x380
Extension --
Ciruits 16
Load capacity 2x300 kg
Spray Portals
 
Portal with traversing & service axis ESM8 PGM
Spray Portals
  • Short cycle time
  • Heavy payload
  • Economic solution
  • Horizontal spraying tool traversing axis
  • Service axis for easy maintenance
  • vibration decoupled from the die casting machine
up to 9.000t ESMT8 PGM
Portal stroke 3.500
Horizontal stroke 1.900
Vertical stroke 3.100
Spraying tool stroke 2x380
Extension --
Ciruits 16
Load capacity 2x300 kg
 
2 or 3 robot spraying system
  • Highly flexible entry-level solution
  • Modular available with 2 or 3 robots
DCM-Type > 5,000 t
Vertical stroke 3,000 mm
Payload 135 - 190 kg
Spray Portals
 
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